1. Equipment composition
The equipment includes: This production line is a 40-station door foaming line. The production steps (processes) of each part of the equipment are as follows: Line operation - manual buttoning of the door lining - manual buttoning of the door shell - automatic recognition of the mold frame - sending signals to the foaming machine - automatic injection of the foaming machine - robot clamping the mold - locking the mold frame - entering the curing oven for solidification - curing completed - unlocking the mold frame - robot opening the mold - picking up the robot to take out the foamed door - entering the next cycle.
2. Main technical parameters and requirements
2.1. Mold base specifications: 2300*1350
2.2. Foaming medium: POL mixed cyclopentane + ISO
2.3. Storage warehouse: designed with 3 layers, each layer can hold 8 sets of mold frames
2.4. Mold base closing height: 300mm±0.2
2.5. Design and production cycle: 15S (mechanical cycle 14S)
2.6. Filling form: double gun configuration, independent X/Y/Z operation, meeting different layouts of two doors, four doors, and double doors
2.7. The 10 operating stations are: 1 Mold opening---2 Robotic door removal---3 Reserved vacancies (clearing bubbles and manual door removal)---4, 5 Manual door opening (2 stations)---6 Automatic door shell---7 Manual door shell---8 Injection---9 Mold closing---10 reserved stations, a total of 10 working areas
2.8. Curing temperature: 35℃--85℃ adjustable

Three-dimensional diagram of tower door foaming line equipment